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Est. 1989 · ISO / CCC / TÜV Certified
KaiKai Cable logo KaiKai Cable Technology Co., Ltd.

Smart Alert Cables

Smart Alert Cables
Application: Intelligent cable with multi-state perception, AI-based analysis and early fault warning.

Overview

Intelligent cable with multi-state perception, AI-based analysis and early fault warning.

CategorySmart Alert Cables
BrandKaiKai Cable Technology Co., Ltd.
CertificationsCCC · TÜV · ISO · ROHS
CustomizationConductor, insulation, sheath, armor — customer-specific

Product Details

Meter-level Accuracy Real-time Monitoring

High-precision Full-domain Measurement for Cable Multi-state Perception      
It enables real-time monitoring of cable temperature, partial discharge, breakage and ambient vibration. Monitoring points are deployed at meter-level intervals to achieve full-domain, all-round precise perception without blind spots.

AI • AI Large Model • Advanced Early Warning

AI intelligent analysis • Early notification of risks and hidden dangers

Based on the cable state large model, intelligently analyze massive data, accurately identify potential faults, and push early warning notifications in advance.

Meter-level Positioning, Second-level Response

Rapid Fault Location & Instant Early Warning Notification      
It achieves meter-level accurate fault positioning, links with 3D GIS map navigation, and pushes early warning notifications in real time, facilitating ultra-fast maintenance.

3D Visualization • Intuitive Presentation

Clear monitoring data visualization with 3D GIS      
Integrating 3D GIS and data visualization to intuitively present full dimensional cable monitoring data; operation and maintenance status is clear at a glance.

Lightning Protection • 30 year Service Life

Lightning proof & anti interference • Stable and reliable for 30 years      
Intrinsically safe design, strong lightning protection and anti interference, equipment life up to 30 years, stable and reliable operation throughout the life cycle.

The intelligent early warning cable can monitor real-time operating parameters related to cable safety, including operating temperature, strain, partial discharge, and perimeter intrusion.      
This product features high monitoring accuracy, intrinsic safety, electromagnetic interference resistance, and lightning protection, making it particularly suitable for applications in electric power, pipeline inspection, urban utility tunnels, metallurgy, warehousing, military industry and other fields.      
The intelligent early warning cable system consists of the cable body, demodulation host, and visual monitoring platform software. It is equipped with communication interfaces for third-party systems and supports connection to the IoT cloud platform.      
The demodulation host enables real-time perception and data demodulation of the cable’s temperature, vibration signals, and strain conditions.      
When anomalies are detected in vibration signals or strain data, the system can accurately locate the event position and issue an early warning signal within 3 seconds, automatically sending an early warning SMS to managers.      
The monitoring software is a cross-platform, independently controllable multi-dimensional configuration monitoring system. It supports comprehensive intelligent monitoring through multiple channels: local monitoring center, IoT platform, Web client, and mobile App.

     
It provides functions such as monitoring, analysis, calculation, graphical display, and alarm for various data including cable temperature, strain, and vibration.

Distributed Vibration Measurement Technology

Through the optical fiber inside the cable, real-time detection of environmental disturbances around the cable is performed. When construction machinery or drilling activities occur near the cable, vibration signals transmitted through the soil layer will be sensed by the sensing optical fiber. Through signal identification and analysis, the system can issue a timely alarm and achieve accurate positioning at the moment vibration occurs.

Distributed Temperature Measurement Technology


When a fault occurs on the cable, the fault point will rapidly develop into a high-temperature point, causing changes in the ambient temperature. The temperature-measuring optical fiber can promptly detect temperature rises and gradient changes, which will be displayed on the temperature distribution curve. Through an intelligent alarm algorithm, the system analyzes and extracts the location of abnormal points and temperature deviations to realize the alarm function.

Distributed Strain Monitoring Technology

Based on the Brillouin scattering principle, the optical fiber inside the cable detects in real time the strain effects on the sensing optical fiber caused by stratum subsidence and displacement near the cable. Through analysis and judgment of characteristic events, the intensity and location of disturbance signals are determined.

Differences Between Intelligent Early Warning Cables and Heat-Sensing Cables

There are significant differences between the two in technical principles, performance indicators and application effects. The core differences are analyzed in a comparative form as follows.

Comparison CriteriaTraditional temperature-sensing cablesSmart Early-Warning Cable
Monitoring PrincipleRely on discrete electronic sensors (such as thermocouples) and are susceptible to electromagnetic interferenceUtilizes the physical properties of optical fiber for insulation and interference resistance
Accuracy and ErrorSurface monitoring results in significant errors and poor consistencyInternal cable monitoring ensures high accuracy
CoverageDiscrete point monitoring results in incomplete coverage (detection failure rate of 30%+)Full-length distributed continuous monitoring (meter-level resolution) with no blind spots
Interference ResistanceHigh failure rate in high-voltage environmentsOptical fiber insulation ensures stable operation in 500 kV environments

 

The Kaikai Early Warning Cable Visualization Monitoring Platform addresses the needs of intelligent cable development by providing a comprehensive, four-dimensional Internet-based intelligent solution. It enables integrated intelligent monitoring across four dimensions: smart terminals, local monitoring centers, Internet server platforms, and Web and mobile app clients. The platform serves as a software environment for rapid development and integration, supporting the connection of various monitoring devices and sensors, as well as data monitoring, analysis, and graphical visualization.

The system software employs a cross-platform library design, integrating functions such as project management, real-time databases, device communication, graphical configuration, data exchange, logic processing, and debugging and diagnostic systems. It features powerful functionality, extensive protocol support, ease of use, and cross-platform compatibility. The platform software supports numerous operating systems, including Windows, domestic Linux, and Android, enabling multi-platform collaboration to realize smart IoT connectivity.

Distributed Optical Fiber Temperature Measurement (DTS)      
The DC-DTS-560 Series Distributed Optical Fiber Temperature Measurement System is a new generation of our company’s highly integrated, fully embedded, multi-mode Raman-based distributed optical fiber temperature sensing product. It performs distributed temperature measurement along the line through laid multi-mode optical fibers, realizing real-time, online and continuous temperature monitoring of the monitored objects.      
Optical Fiber Type: Standard 62.5/125 multi-mode optical fiber      
Maximum Detection Distance: 10 km      
Cycle Measurement Time: ≤ 5 s (minimum 1 s)      
Number of Measurement Channels: 1/4/8/16 channels      
Temperature Accuracy: ± 1 °C      
Temperature Resolution: 0.1 °C      
Positioning Accuracy: ± 1 m      
Spatial Resolution: 1 m      
Temperature Measurement Range: -40 ~ 300 °C

Distributed Optical Fiber Acoustic Sensing (DAS)      
The DC-DAS-660 Series Distributed Optical Fiber Vibration Sensing Unit adopts Rayleigh scattering phase demodulation technology. It can continuously perceive the spatial distribution and temporal variation information of vibration dynamic parameters along the optical fiber path. Featuring high sensitivity, passive operation, no blind zone and simultaneous multi-point positioning, it can accurately locate and identify intrusion vibration sources and partial discharge signals.      
Spatial Resolution: 5 m      
Detection Range: 50 km      
Frequency Band: 1 Hz – 20 kHz      
Operating Temperature: -20 °C ~ 60 °C      
Storage Temperature: -30 °C ~ 70 °C

The Kaikai Early Warning Cable Visualization Monitoring Platform addresses the needs of intelligent cable development by providing a comprehensive, four-dimensional Internet-based intelligent solution. It enables integrated intelligent monitoring across four dimensions: smart terminals, local monitoring centers, Internet server platforms, and Web and mobile app clients. The platform serves as a software environment for rapid development and integration, supporting the connection of various monitoring devices and sensors, as well as data monitoring, analysis, and graphical visualization.

The system software employs a cross-platform library design, integrating functions such as project management, real-time databases, device communication, graphical configuration, data exchange, logic processing, and debugging and diagnostic systems. It features powerful functionality, extensive protocol support, ease of use, and cross-platform compatibility. The platform software supports numerous operating systems, including Windows, domestic Linux, and Android, enabling multi-platform collaboration to realize smart IoT connectivity.

Panoramic View of the Facility

Real-Time Cable Status Display

Historical Cable Status Review

Data Display for Specific Locations

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